Oak Ridge, TN--Graphite-foam cooling technology developed at the Department of Energy's Oak Ridge National Laboratory (ORNL) that extends the life of LED lamps has been licensed to LED North America (also in Oak Ridge).
The agreement signed today exclusively licenses a graphite foam technology developed by James Klett of ORNL's Materials Science and Technology Division. LED North America intends to use the graphite foam to passively cool components in LED lamps. LED North America specializes in providing LED lighting products for municipal, commercial, and industrial applications.
Cooling LED lamps is critical to increasing their efficiency, considering that each 10-degree decrease in temperature can double the life of the lighting components. Using graphite foam to more efficiently manage the heat of LEDs could help extend the lamp's lifespan and lower its price, making the lamps more attractive to a broader consumer base. ORNL's James Klett hopes the graphite foam can offer potential savings for customers.
"While this technology will reduce temperatures and increase the life of the LED lighting systems, what it will really do is save municipalities millions of dollars every year in replacement fixture costs as well as maintenance," Klett said.
Easy machinability
The newly licensed graphite foam invention offers many advantages over comparable heat-sink materials such as copper and aluminum. Graphite foam's high thermal conductivity, low weight, and easy machinability give the material greater design flexibility and make it a lighter, cheaper, and more efficient cooling option.
The foam's unusual graphite crystal structure is the key to its conductivity. It has a skeletal structure that makes it only 25 percent dense. The network of ligaments in the foam wicks heat away from its source, making it an excellent candidate to cool the LED lamp components.
LED North America's relationship with ORNL helped prompt Andrew Wilhelm, one of the company's founders, to locate the company in Tech 2020, a business incubator in Oak Ridge.
"The proximity to ORNL gives the us the opportunity to work closely with ORNL researchers to further refine the integration of the graphite foam material into LED lamps," Wilhelm said.
John Wallace | Senior Technical Editor (1998-2022)
John Wallace was with Laser Focus World for nearly 25 years, retiring in late June 2022. He obtained a bachelor's degree in mechanical engineering and physics at Rutgers University and a master's in optical engineering at the University of Rochester. Before becoming an editor, John worked as an engineer at RCA, Exxon, Eastman Kodak, and GCA Corporation.